Riveting HS spars, trim reinforcement plate, and HS nose ribs

I got some work done on the RV in the past few days, but didn't write any updates here, so today's entry actually covers three days.

As you already read I have lots of primed parts now, so I could do some riveting. I started with the horizontal stabilizer spars. The rear spar consists of the left and right channel (HS-603PP) and two reinforcement bars (HS-609PP) plus some hinge brackets and the central bearing for the elevators. Here you see the reinforcement bars clecoed to the spar channels:

2011-05-22_01.jpg

And the riveted spar:

2011-05-22_02.jpg

The plans call for AN470AD4-5 rivets for the outer hinge brackets (HS-413PP), but they are way too long and so I used -4 rivets after the very first -5 rivet tipped over and I had to drill it out.

The central bearing is bolted to the spar. Instead of AN-365 nylocks I decided to use all-metal locknuts (MS-21042) because they are quite a bit lighter (0.75g vs 2.2g) and perform the same. Here they are, torqued and sealed:

2011-05-22_03.jpg

The next day I proceeded with the front spar. Again it's made from two halves (HS-702), this time jointed with two angles (HS-810-1 and HS-814-1). That's what they looked like about half way through the riveting:

2011-05-22_04.jpg

And the (almost) finished product. The central rivets are flush rivets which I did later, and the other holes stayed empty for ribs and the fuselage attachment:

2011-05-22_05.jpg

Talking about ribs, I also riveted the main ribs to the spar. Looks like an airplane, doesn't it? I can assure you that no neighbors were harmed during the generation of airplane noises.

2011-05-22_06.jpg

Fast forward two days. This afternoon I drove and squeezed some more rivets. As an easy starter I attached the plate nuts to the E-615PP trim access reinforcement plate. Instead of dimpling the plate nuts I machine countersunk the reinforcement plate and used NAS1097 flush rivets.

2011-05-22_07.jpg

And finally I riveted the HS-707 nose ribs into the two HS skins. I'm glad I have the tungsten bar. There isn't much space to buck the forward rivets:

2011-05-22_08.jpg

About this Entry

This page contains a single entry by Hendrik Hoeth published on May 22, 2011 10:14 PM.

Priming left HS skin was the previous entry in this blog.

Deburring rudder skin is the next entry in this blog.

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