Bending the rudder

After a busy week I got back into the workshop today. Bought a couple of door hinges for 30 cent a piece, including the screws. Not too bad. I also found 1/8" dowels in a model shop. Equipped like this I built a bending brake from 2x4s which I still had at home, taped the dowels in the back of the rudder to prevent it from being crushed, and started bending.

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The other builders are right. Boy, this takes quite some force! It didn't take long until I attached two large clamps to the brake:

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When I built the brake I had left a 1/8" gap between the lumber, but now I think that's too wide. It was hard to get the last bit bent, even though I took out the dowels. Nevertheless, in the end it worked out fine. Looks already like a rudder:

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Closeup of the trailing edge. Good enough for government work:

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This page contains a single entry by Hendrik Hoeth published on September 12, 2010 12:35 AM.

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